M A HAFIZ

Robotics Simulation & Control Engineer

B.Sc. (EEE) • M.Sc. (Medical Engineering) — Completed

Projects

A curated selection of my work in robotics simulation, control, sim2real validation, and evaluation infrastructure. Click “View Details” for full breakdowns, demos, and code links.

Robotics & Evaluation Infrastructure

These are the projects most relevant to Robotics Simulation / Control / Sim2Real roles.

Robot Eval Platform – Regression Gating & CI for Robot Behavior

Year: 2025–2026 • Type: Evaluation Infrastructure / Platform

FastAPI React + TypeScript PostgreSQL MinIO / S3 CI/CD

Designed and implemented a company-grade evaluation and regression gating platform for learning-enabled controllers and classical robotics stacks. The platform converts rollouts into episode-level metrics, videos, reports and enforces an explicit SHIP / BLOCK decision before deployment.

Key features:

  • Episode-level metrics & rollout video tracking
  • Baseline vs candidate comparison (locked baselines)
  • Automatic regression detection (success, latency, safety)
  • Gate decisions enforceable via CI (GitHub Actions)
  • Simulator-agnostic artifact format (not MuJoCo-specific)

Note: The failing GitHub Action in the demo is intentional and demonstrates performance-based release gating.

Related pages: ResultsArchitecture

Real2Isaac – Real-World Gaussian Splatting Scenes for NVIDIA Isaac Sim

Year: 2026 • Type: Robotics Simulation / Gaussian Splatting / Digital Twin Infrastructure

NVIDIA Isaac Sim Gaussian Splatting COLMAP 3DGRUT / NuRec Python FastAPI Streamlit Redis Celery USD / USDZ

Developed an end-to-end pipeline that converts real-world image collections into photorealistic Gaussian Splatting environments and imports them into NVIDIA Isaac Sim for robotics simulation and digital-twin development.

For the Gerrard Hall demonstration, the system processed 100 real-world images, reconstructed camera poses and sparse geometry using COLMAP, trained a Gaussian Splatting model, and exported the result as a PLY and NuRec-compatible USDZ scene.

Pipeline:

Real-world images
→ COLMAP feature extraction and reconstruction
→ Gaussian Splatting training
→ PLY export
→ 3DGRUT / NuRec USDZ conversion
→ NVIDIA Isaac Sim
→ physics colliders and robot integration

Current results:

  • Processed and registered 100 Gerrard Hall images
  • Generated approximately 482,000 Gaussian primitives
  • Exported a 114 MB Gaussian Splatting PLY file
  • Converted the reconstruction into a NuRec-compatible USDZ scene
  • Loaded and rendered the reconstructed environment in Isaac Sim
  • Added a separate physical ground collider
  • Validated rigid-body interaction using a falling cube
  • Integrated a Carter mobile robot into the reconstructed scene
  • Built a web upload workflow using Streamlit and FastAPI
  • Added Redis and Celery for queued reconstruction jobs

Hybrid simulation architecture:

Gaussian reconstruction → photorealistic visual layer
Proxy colliders         → physical interaction layer
Robot USD               → articulation and control layer
FastAPI + Celery        → reconstruction job-processing layer

The Gaussian scene provides high-quality visual reconstruction, while separate collision geometry provides physical interaction for robots and rigid objects. This hybrid approach allows realistic real-world environments to be used for robotics simulation without requiring a manually modelled visual scene.

Gerrard Hall simulation demo:

Applications: robotics testing, digital twins, autonomous navigation, sim-to-real development, robot-policy evaluation, and scalable generation of simulation environments.

Status: Active development. Current work focuses on automatic physics-proxy generation, containerized GPU workers, Docker deployment, and Kubernetes-based reconstruction jobs.

Real2Isaac – Mobile Video to NVIDIA Isaac Sim with Gaussian Splatting

Year: 2026 • Type: Robotics Simulation / Gaussian Splatting / Digital Twin Infrastructure

NVIDIA Isaac Sim Gaussian Splatting COLMAP Nerfstudio 3DGRUT / NuRec FastAPI Redis Celery Docker Kubernetes Expo Go Streamlit USD / USDZ

Developed an end-to-end mobile-to-simulation platform that converts real-world videos into photorealistic Gaussian Splatting environments for NVIDIA Isaac Sim.

A user can record or select a video directly from an iPhone using either a mobile web interface or an Expo Go application. The video is uploaded to a queued GPU reconstruction backend, processed through COLMAP and Nerfstudio, converted to PLY and NuRec-compatible USDZ, and made available for download from the phone.

Complete workflow:

iPhone video capture or upload
→ Streamlit mobile interface / Expo Go app
→ FastAPI upload and job creation
→ Redis queue
→ Celery GPU worker
→ video frame extraction
→ COLMAP reconstruction and quality validation
→ Nerfstudio Gaussian Splatting training
→ Gaussian PLY export
→ 3DGRUT / NuRec USDZ conversion
→ mobile artifact download
→ NVIDIA Isaac Sim

Mobile capabilities:

  • Record or select a video directly from an iPhone
  • Upload scenes through a mobile web interface or Expo Go app
  • Monitor reconstruction progress and COLMAP quality metrics
  • Review registration ratio, sparse points, and quality grade
  • Approve short preview and full Gaussian training stages
  • Recover the active job after Safari refresh or reconnection
  • Download final PLY and Isaac Sim-compatible USDZ files

Deployment architecture:

Mobile client
→ Streamlit / Expo Go
→ FastAPI service
→ Redis broker and job store
→ Celery GPU worker
→ COLMAP + Nerfstudio + 3DGRUT
→ shared reconstruction outputs

Docker deployment:

  • Containerized FastAPI backend
  • Containerized Redis queue and job store
  • Containerized Streamlit frontend
  • Containerized NVIDIA GPU Celery worker
  • One-command startup using Docker Compose
  • Verified complete PLY and USDZ generation inside Docker

Kubernetes deployment:

  • Deployed API, Redis, frontend, and worker as Kubernetes workloads
  • Configured NVIDIA GPU scheduling with nvidia.com/gpu
  • Validated RTX 5060 Ti access inside a Kubernetes pod
  • Used health checks, init containers, services, and persistent Redis storage
  • Added pod-local COLMAP scratch storage for reliable SQLite locking
  • Completed an iPhone-submitted reconstruction through Kubernetes
  • Downloaded the generated USDZ directly from the mobile interface

Validated end-to-end result:

iPhone
→ Kubernetes frontend
→ FastAPI
→ Redis / Celery
→ NVIDIA GPU worker
→ COLMAP
→ Gaussian Splatting
→ PLY
→ NuRec USDZ
→ mobile download
→ Isaac Sim

Simulation integration:

  • Loaded reconstructed Gaussian environments in Isaac Sim
  • Added separate ground and obstacle collision geometry
  • Validated rigid-body interaction using a falling cube
  • Integrated a Carter mobile robot into the reconstructed scene

Hybrid simulation architecture:

Gaussian reconstruction → photorealistic visual layer
Proxy colliders         → physical interaction layer
Robot USD               → articulation and control layer
FastAPI + Redis + Celery → reconstruction job-processing layer
Docker / Kubernetes     → deployment and GPU orchestration layer

The Gaussian scene provides the photorealistic visual environment, while separate proxy collision geometry provides physical interaction for robots and rigid objects. This approach reduces the need for manually modelling complete real-world environments before robotics simulation.

Demo video:

Applications: robotics testing, digital twins, autonomous navigation, sim-to-real development, robot-policy evaluation, warehouse reconstruction, and scalable generation of simulation environments.

Status: Working end-to-end prototype. Docker and GPU-enabled Kubernetes deployments have been completed and tested from iPhone capture through final USDZ generation and download. Current development focuses on automatic collision generation, semantic scene understanding, robot navigation, and task validation.

ContactTrace AI – Robot Failure Analysis & Targeted Data Generation Platform

Year: 2026 • Type: Startup MVP / Robot Learning Infrastructure / Failure Analysis

MuJoCo Robot Learning Failure Analysis Targeted Data Generation Simulation Evaluation VLA / IL / RL Data

Developing an early-stage robot failure analysis and data-generation platform that converts failed manipulation rollouts into structured diagnostic reports, targeted retry scenarios, and training-ready datasets for robot learning systems.

The current prototype focuses on MuJoCo manipulation tasks and compares random retry generation with targeted failure-driven retry generation to evaluate whether failed episodes can be used to create more useful training and evaluation data.

Current capabilities:

  • Processes robot manipulation rollouts and failure cases
  • Compares random vs targeted retry strategies
  • Generates scenario variations around failure conditions
  • Supports analysis of robot/object/action traces
  • Explores data generation for VLA, imitation learning, and reinforcement learning workflows

Startup direction:

The long-term goal is to help robotics teams upload failed robot episodes and receive automatic failure diagnosis, targeted simulation retries, and exportable training/evaluation data.

Status: Ongoing MVP / startup exploration.

Natural-Language Robot Agent – Persistent Franka Manipulation in Isaac Sim

Year: 2026 • Type: Language-Guided Manipulation / Scene Reasoning / Isaac Sim

NVIDIA Isaac Sim Franka Python Ollama Qwen3 Streamlit Scene Graph Failure-Aware Planning

Developed a persistent natural-language robot manipulation system using a Franka robot in NVIDIA Isaac Sim. Users send commands through a Streamlit interface, while a local Qwen3 model and deterministic planning modules convert instructions into validated robot actions.

Key capabilities:

  • Pick, hold, release, stack, and place colored cubes
  • Maintain scene state across consecutive commands
  • Detect cubes stacked above a requested object
  • Remove blockers before executing the main manipulation task
  • Clear occupied target locations using temporary buffer positions
  • Verify final placement error after every movement
  • Generate unseen capital letters procedurally from font geometry
  • Generate digits 0–9 without hard-coded coordinate templates

Planning pipeline:

Natural-language instruction
→ intent extraction
→ procedural or state-aware planning
→ current-scene analysis
→ blocker and occupancy handling
→ Isaac Sim execution
→ placement verification

For clear letter and number commands, the requested character is rendered from a system font, converted into eight representative target points, scaled into the robot workspace, and validated for spacing and reachability. No fixed A–Z or 0–9 robot-coordinate templates are used.

Demo video:

Status: Active research prototype. Current work focuses on execution reliability, visual shape validation, failure diagnosis, and automatic recovery.

Surgical Assistance Simulation – Instrument Understanding & Robotic Tool Handling

Year: 2026 • Type: Surgical Robotics / Humanoid Assistance / Isaac Sim Prototype

Isaac Sim ROS 2 MoveIt Concepts Surgical Instruments Scene Understanding Robot Manipulation Human-Robot Interaction

Developed an early-stage surgical robotic assistance simulation prototype in Isaac Sim to explore how robots can support operating-room teams through scene understanding, instrument localization, and tool-handling assistance.

The project includes an operating-room-style simulation scene with multiple surgical instruments and a robotic assistant setup. The system was used to test concepts such as recognizing available instruments, identifying their positions, and preparing robot actions for tool assistance tasks.

Demo video:

Key elements:

  • Created a simulated surgical assistance scene with multiple instrument assets
  • Explored instrument localization and context-aware robot assistance
  • Tested robot approach and manipulation behavior for tool handling
  • Developed an early prototype for picking surgical tools such as scissors/instruments
  • Investigated challenges in grasping, object physics, end-effector alignment, and simulation-to-planning consistency

This prototype is directly aligned with future work on humanoid robots as intelligent clinical assistants for instrument handover, workflow support, and human-robot interaction in surgical environments.

Status: Internal research prototype.

Vision-Language Panda Pick-and-Place – VLA, Action Encoding & Learning Prototypes

Year: 2026 • Type: Vision-Language-Action / Robot Learning / MuJoCo Manipulation

MuJoCo Franka Panda VLA Action Encoder Behavior Cloning Diffusion Policy Prototype World Model Preference Learning RL Reward Video Action Dataset

Built a Vision-Language-Action pick-and-place pipeline for a Franka Emika Panda robot in MuJoCo. The system converts natural-language commands into grounded objects, symbolic actions, numerical action vectors, robot-executable action sequences, and learning-ready demonstrations.

Example command:

pick the red cube and place it at x 0.55 y -0.45

Pipeline:

Natural language
→ parsed task
→ object grounding
→ symbolic action
→ numerical action vector
→ robot action sequence
→ MuJoCo execution
→ demonstration dataset
→ behavior cloning / diffusion / world model / preference / RL / video-action prototypes

Key components:

  • Rule-based natural-language parser for pick-and-place commands
  • Object grounding for colored cubes and named target zones
  • VLA-style symbolic action encoder and numerical action vector representation
  • Robot action sequence generator: approach, grasp, lift, move, place, retreat
  • Demonstration dataset logger saving language, grounding, actions, and sequences as JSON
  • Dataset loader for behavior cloning arrays
  • RandomForest behavior cloning baseline and nearest-neighbor imitation baseline
  • Tiny diffusion-style denoising action policy prototype
  • Tiny world model for next-object-state prediction
  • Preference learning prototype for ranking candidate actions
  • RL-style reward function and random policy evaluation
  • Video Action Dataset prototype with frame-level action phase labels

Action vector format:

[
  action_type_id,
  object_id,
  pick_x,
  pick_y,
  place_x,
  place_y,
  target_id,
  has_explicit_xy
]

Example action sequence:

  1. APPROACH_OBJECT
  2. OPEN_GRIPPER
  3. DESCEND_TO_OBJECT
  4. CLOSE_GRIPPER
  5. LIFT_OBJECT
  6. MOVE_TO_TARGET
  7. DESCEND_TO_PLACE
  8. OPEN_GRIPPER
  9. RETREAT

This project was designed as a compact prototype for embodied AI and robot learning workflows, connecting language-conditioned manipulation with action encoding, imitation learning, diffusion-style prediction, world models, preference learning, reward evaluation, and video-action dataset preparation.

M.Sc. Thesis – Gesture-Based Cartesian Control for Franka Emika Panda

Year: 2024–2025 • Institution: FAU Erlangen-Nürnberg

IMU EMG MuJoCo Real Franka Panda IK / Jacobian

Developed a gesture-based Cartesian and rotational control system for intuitive human–robot interaction. The pipeline processes IMU signals (acc/gyro) for orientation estimation, filtering, and noise handling, combines them with EMG features, and maps gestures to stable real-time robot commands.

Validated in MuJoCo simulation and transferred to a real Franka Emika Panda robot, addressing practical constraints including latency, sensor noise, safety limits, and hardware variability.

Key contributions:

  • IMU preprocessing: filtering, normalization, orientation estimation
  • Gesture recognition using IMU + EMG features
  • Cartesian & rotational control using IK and Jacobians
  • Simulation-to-real transfer and robustness evaluation
  • Contact-rich screw insertion with coordinated axial + rotational motion

MuJoCo Simulation Environment for Franka Emika Panda

Year: 2024–2025 • Type: Simulation / Digital Twin

Python MuJoCo Franka Panda HRI

Designed a MuJoCo environment that mirrors the lab setup (table, screw box, tool) used for gesture-based teleoperation and screwing / pick-and-place experiments.

Demo video:

🔗 View MuJoCo Franka Simulation on GitHub

Pick & Place in MuJoCo using Franka Emika Panda

Year: 2025 • Type: Manipulation Pipeline

Python MuJoCo Cartesian Control Tkinter GUI

Implemented a full pick & place pipeline in MuJoCo with a custom Tkinter GUI: detect → hover → pre-grasp → grasp → lift → place. Emphasized smooth Cartesian behavior and repeatable execution.

Demo Video:

🔗 View Project on GitHub

ROS2 Nav2 Autonomous Navigation (Custom Behavior Tree)

Year: 2025 • Type: ROS2 Navigation Demo

ROS 2 Nav2 Behavior Tree Gazebo RViz

Built a stable Nav2 demo in simulation. Integrated a custom Behavior Tree and validated recovery behavior by blocking the robot path and observing replanning + goal completion.

Demo video:

🔗 View ROS2 Nav2 Project on GitHub

ROS2 SLAM Mapping with TurtleBot3 (ROS2 Jazzy, Gazebo)

Year: 2025 • Type: SLAM / Mapping

ROS 2 Jazzy SLAM Toolbox Gazebo RViz

Implemented an online async SLAM pipeline using SLAM Toolbox with Gazebo + teleop + RViz2. Includes map saving for later Navigation2 experiments.

Project image:

ROS2 SLAM Mapping with TurtleBot3 in Gazebo

🔗 View ROS2 SLAM Mapping Project on GitHub

Earlier Embedded & Academic Projects

Earlier work that built my foundation in embedded systems, sensing, and hardware/software integration.

Mine Sweeping Robot (Raspberry Pi)

Type: Competition Project • Obstacle avoidance + metal detection

Developed a landmine-detecting robot using Raspberry Pi and sensors for a national Robo-Fight competition. Implemented obstacle avoidance and metal detection logic for simulated mine detection/removal.

Demo timestamp: 2:03

GitHub repo (with teammate Md. Kaiser Raihan): 🔗 View on GitHub

Collaborated with: rahi008

Car Speed Measurement Device (Microcontroller)

Year: 2017 • Type: Embedded Sensing / Timing

Built a speed measurement setup using two IR sensors and microcontroller timer interrupts. Computed speed as Distance/Time and displayed real-time results on a 16×2 LCD.

🔗 View Project on GitHub

Automatic Plant Irrigation System (Arduino)

Year: 2015 • Type: Sensor-to-Actuation Automation

Designed an automatic irrigation system using a soil moisture sensor (voltage divider) and relay-driven pump. Turned the pump on/off based on moisture thresholds for efficient water usage.

🔗 View Project on GitHub

n-bit Comparator in Cadence Virtuoso (VHDL / Verilog)

Year: 2018 • Type: VLSI / Digital Design

Designed and simulated an n-bit comparator in Cadence Virtuoso (schematic + layout), verified with DRC/LVS and evaluated delay/power/area trade-offs.

📄 View Full Project Report (PDF)